Back Scattering Dust Analyser
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Description

Online dust monitoring device using the mainstream technology of laser back-scattered light principle with imported core components. BS-100 is mainly used for continuous monitoring of various sources emissions of particulate matter concentrations. It can be either equipped with CEMS, or connected with dust monitoring network by a shared set of data acquisition and processing background.

It is available for monitoring and control of soot emission, flue gas DeSOx and removal of dust for power generation boilers, industrial furnaces, industrial boilers in the thermal power, iron and steel metallurgy, petrochemical, chemical cement production, ceramics, waste incineration, etc.

Series of BS dust monitors consist of optical parts, circuit and control sections, calibrator and purge system.

The laser beam (650 nm) comes across the detection area and produces scattered light after effect with dust particles. The back-scattered light crosses the lens coverages into photosensitive detector. Analyzer circuit and control section converts light signal into signal output which is proportional to the dust concentration, and obtains dust particles emission concentration of pollution.

Features

  • • In-situ zeroing and span calibration

  • • Automatic gain control function and temperature compensation

  • • Smart appearance, easy installation, convinient disassembly

  • • Without background light influence

    • Infrared remote control

  • Specifications:

    PrincipleBackward scattering
    Ranges0 ~ 200mg/m3, 0 ~ 10g/m3 [option]
    Accuracy± 2% F.S
    Response Time 1s
    Laser Transmitter650nm
    Flue Gas Temperature< 500°C (higher temperature need to be customized)
    Ambient Temperature-40 to +50°C
    Duct Diameter> 0.7m
    Analog Output4-20mA maximum load 800Ω, 2 x [4-20] mA
    Digital InterfaceRS485, 2 relay outputs
    HMIIRC+LCD
    Weight2Kg
    Power< 3W
    Supply24VDC / 110VAC / 230VAC
    Enclosure classIP 65
    Cross Duct Type
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    Description

    The DSL-340 is an optical instrument designed to measure the concentration of dust or particulate matter suspended in the exhaust gas passing through a duct, stack, or flue; typically, the exhaust gas from an industrial combustion process or air filtration system.

    The DSL-340 uses the innovative Dynamic Detection Principle (DDP) which measures fluctuations in the intensity of a light beam, using a folded beam Transceiver / Reflector arrangement. Increased particulate density in the stack causes the amplitude of these fluctuations to increase. When calibrated against standard reference measurements, the amplitude of this signal relates directly to the particulate concentration in the stack, and this can be used to present as a reading in mg/m³.

    Unlike the standard transmission technique, DDP has immunity to gradual reductions in the absolute intensity of the light signal and therefore, has the advantage that it is significantly less susceptible to drift with time, temperature or dirtying optics, than traditional opacity monitors using the standard transmission technique.

    The light source in the Transceiver is a long life, stabilised green LED which offers long life and stable intensity. The transmitted light beam is pulsed to give complete immunity to ambient light levels. The intensity of the transmitted light is monitored at source so that any variations in the emitted light level are compensated in the received signal. The Transceiver has on board temperature measuring to provide stability over temperature.

    The DSL-340 is available with or without an Operator Interface (control unit) so for the most cost effective monitoring solution the DSL-340 can operate as a “stand-alone” instrument consisting of the Transceiver head (TRX) and Reflector head, with all electrical connections (including outputs such as the alarm relays, 4-20mA and Modbus) being made inside the TRX head. As a stand-alone instrument the DSL-340 is set-up and controlled using the supplied utility software, installed on a PC or laptop, and connected via the USB connector on the TRX. When supplied with an Operator Interface (OI) all power supply and output connections are made in the OI rather than the TRX.

    The DSL-340 has no moving parts, is of rugged design and has an excellent reliability record. Regular maintenance simply involves cleaning the optical surfaces which are easily accessible due to our latched head design. Both the TRX and Reflector heads are supplied with an air purge body, which when connected to a high volume source of clean air, keeps the contaminated stack gas away for the lens surfaces. An Aluminium air purge body is available for use on standard installations and a more advanced Stainless Steel air purge body is available for more demanding installations. 

    Features

  • • US EPA PS-11 compliant

  • • Dynamic Detection Principle (DDP) measurement technique results in increased immunity to drift

  • • Measurement reading as mg/m3 (when calibrated against standard reference measurements)

  • • Internal electronic calibration check facility

  • • Rugged 316L stainless steel construction

  • • Choice of interface options enabling easy integration

  • • Free utility software for PC based setup, control, and data logging

  • • Optional Operator Interface (OI) with different mounting configurations

  • Specifications:

    ParameterUnitsMinMaxComment
    Path Length (flange to flange) m0.510Flange-to-flange separation
    Measuring Range mg/m3 0.0 1000.0 User selectable
    Accuracy %-2+2Relative to the maximum range
    Resolutionmg/m3 -0.1Display resolution
    Damping s160Selectable
    Drift with Temperature % -0.5 +0.5 Over operating range
    Operating Wavelengthnm 510540Green LED
    Voltage Vdc +24+24 Optional 90-260Vac PSU available
    Voltage Tolerance% -10+10-
    Nominal Current Consumption mA -500 -
    Power Up Current ConsumptionmA -500 -
    Air Supply Volume FlowL/min 50200To each air-purge body.
    Air Supply Fitting---1” BSP threaded aperture in each air-purge body
    Cable type – OI/TRX Interconnections Cores 4-Screened multi-core, such as Belden 9873
    Wire Size at Terminal Connections AWG2014-
    Serial Comms---Modbus RTU via RS485 (OI or TRX) Internal USB (OI), external USB (TRX)
    Analogue Output (one) mA 420Isolated and scalable
    Digital Relay Contacts (two)A03@30Vdc (signal level and data valid)
    Ingress Protection: - Heads -IP65-For external use
    Ingress Protection: - OI Wall Mounted
    Analogue Output (one) mA 420Isolated and scalable
    Digital Relay Contacts (two)A03@30Vdc (signal level and data valid)
    Ingress Protection: - Heads -IP65-For external use
    Ingress Protection: - OI Wall Mounted - OI Wall Mounted -IP65 IP64 -Hinged door and terminal compartment shut. From front face of panel when installed.
    Ambient Operating Temperature°C -20+55Air temperature around the heads.
    Operating Humidity% -100 Air humidity around the heads.
    Gas Temperature°C -+600Heat insulating gaskets included. (Higher temperatures on request)
    Regulatory Compliance---US EPA PS-11 compliant 2014/30/EU (Electromagnetic Radiation) 2014/35/EU (Low Voltage)
    Materials: - Heads AISI/SAE 316L stainless steel AISI/SAE 316L stainless steel AISI/SAE 316L stainless steel AISI/SAE 316L stainless steel
    Materials: - Air-Purge Bodies Powder coated cast aluminium or stainless steel for demanding installationsPowder coated cast aluminium or stainless steel for demanding installationsPowder coated cast aluminium or stainless steel for demanding installationsPowder coated cast aluminium or stainless steel for demanding installations
    Materials: - OI Wall MountedUL rated polycarbonate enclosure; aluminium front panel with PU laminate overly and with nylon cable glands.UL rated polycarbonate enclosure; aluminium front panel with PU laminate overly and with nylon cable glands.UL rated polycarbonate enclosure; aluminium front panel with PU laminate overly and with nylon cable glands.UL rated polycarbonate enclosure; aluminium front panel with PU laminate overly and with nylon cable glands.
    Materials: - OI PanelMounted Powder coated steel back-box; aluminium front panel with PU laminate overlay and with nylon cable glands Powder coated steel back-box; aluminium front panel with PU laminate overlay and with nylon cable glands Powder coated steel back-box; aluminium front panel with PU laminate overlay and with nylon cable glands Powder coated steel back-box; aluminium front panel with PU laminate overlay and with nylon cable glands
    Weight kg -2.5TX or Reflector head plus Aluminium Air-Purge body
    Weight: - OI Wall Mountedkg -1.3-
    Weight: - OI Panel Mountedkg-1.3-
    Warranty months 24 -Return to base warranty. Extensions available
    Tribo Electric Type
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    Description

    Dry dust detector adopts the world's most advanced principle of charge induction measurement, independently developed and produced by our company.The series of products are widely used in steel, metallurgy, power generation, petroleum, chemical, cement, mining and other industries gas solid two-phase flow dust concentration online measurement.Typical application: the blast furnace gas bag dust removal, TRT power generation, dry method and wet method, electrostatic dust removal, carbon concentration on-line continuous monitoring pulverized coal boiler, instead of in the past by artificial old timing sampling analysis, found that dust emission concentration in time, avoid the loss of available dust, protect gas recycle production equipment, lower consumption, deeply user welcome!

    During the transportation of gas-solid two-phase fluid containing dust particles, dust particles will be charged due to the collision and friction between dust particles and dust particles and the inner wall of the pipe.When charged dust particles pass through the special measuring electrode, the measuring electrode can induce positive and negative electric charges, and the electric charges can form pA current signals in the transfer movement.The size of the ac signal is proportional to the dust mass.The dust concentration (mg/m3) can be accurately measured by further amplifying and processing the electrical signal.  

    Features

    . Dust concentration is measured by charge induction principle with high measurement accuracy.

    . Integrated structure, long distance of current signal transmission, strong anti-interference ability.

    . The measuring electrode is protected by spraying or casing, which improves the ability of high temperature resistance, corrosion resistance and adhesion resistance, reduces cleaning and maintenance, prolongs service life and improves product quality.

    . The main part of the sensor adopts patent design, and the air-tight connector strictly prevents the gas leakage under test and the measuring electrode is impacted out due to pressure, which guarantees the safety of the circuit and the staff.

    . Non-polar two wire connection, low power consumption operation, improve the safety of the product and field use.

    . Adopt full metal shell, waterproof, dustproof and explosion-proof. 

    Specifications:

    MeasurementCation Conductivity / Specific Conductivity
    Operating Ambient Temperature-40℃~80℃ (Electronic components)
    Operating Ambient Humidity45%~95%(Relative humidity)
    Pipe Gas Pressure-0.1MPa~2.5MPa
    Pipe Gas Temperature -50℃~260℃(normal),400℃(optional)
    Dust particlesnominal diameter of 0.1µm~200µm
    Protection Class IP66
    Maximum Permissible Error±1.5%、±5%
    Measuring range 0-100mg/m ^ 3 (standard type) others can be customized
    Insert depthL=500mm, L=800mm (standard) others can be customized
    Process ConnectionM27×2
    Electrical Connection M20×1.5
    Output Signal2 wire,DC 4~20mA
    Supply power DC 24V±12V
    Ground netGrounding resistance is less than 4Ω